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High Accuracy
Repeatable Quality
Complexity
Productivity
Cost-Effectiveness
CNC milling is a machining process that uses rotary cutting tools to remove material from a workpiece to create a desired shape. The process typically follows these steps:
1,Design Preparation: The part design is created using CAD (Computer-Aided Design) software, which generates a digital model of the desired part geometry.
2,Toolpath Generation: CAM (Computer-Aided Manufacturing) software is used to generate toolpaths based on the part design. These toolpaths define the movements of the cutting tool relative to the workpiece.
3,Machine Setup: The workpiece is secured to the CNC milling machine's worktable, and the appropriate cutting tool is installed in the machine's spindle.
4,Milling Operation: The CNC milling machine executes the programmed toolpaths, moving the cutting tool along multiple axes (typically three or more) to remove material from the workpiece according to the specified design.
5,Finishing: After rough milling operations are complete, finishing passes may be performed to achieve the final desired surface finish and dimensional accuracy.
6,Part Inspection: The finished part is inspected to ensure it meets the specified tolerances and quality standards.
High Precision: CNC milling machines are capable of producing parts with extremely tight tolerances and precise dimensions.
Versatility: CNC milling can be used to produce parts with a wide range of geometries, including complex shapes, contours, and features.
Automation: CNC milling machines can be fully automated, allowing for unattended operation and high productivity.
Flexibility: CNC milling machines can accommodate a variety of materials, including metals, plastics, and composites.
Multi-Axis Machining: CNC milling machines are available in configurations with three or more axes, allowing for simultaneous machining in multiple directions.
Efficiency: CNC milling can be a highly efficient process, especially for producing complex parts in small to medium quantities.
1.High Accuracy: CNC milling machines can achieve extremely precise machining results, making them suitable for applications that require tight tolerances.
2.Repeatable Quality: CNC milling ensures consistent part quality across production runs, reducing variability and minimizing scrap.
3.Complexity: CNC milling can produce parts with intricate features and complex geometries that would be difficult or impossible to achieve with conventional machining methods.
4.Productivity: CNC milling machines can operate continuously, maximizing production efficiency and throughput.
5.Cost-Effectiveness: Despite the initial investment in equipment and setup, CNC milling can be cost-effective for producing parts in medium to large quantities due to its high efficiency and automation capabilities.
1.Initial Investment: The upfront cost of CNC milling machines and tooling can be significant, especially for high-precision or multi-axis systems.
2.Programming Complexity: Creating and optimizing CNC milling programs requires skilled programmers and can be time-consuming, particularly for complex parts.
3.Tool Wear: Cutting tools used in CNC milling wear over time and may need frequent replacement, adding to operating costs.
4.Material Limitations: While CNC milling can accommodate a wide range of materials, certain materials may pose challenges in terms of machinability or tool wear.
5.Setup Time: Changing setups between different parts or machining operations can take time, reducing overall production efficiency.
| Feature | Size Description |
| Maximum Part Size | 200 x 80 x 100 cm |
| Standard Tolerances | ±0.125mm (±0.005″) |
| High Precision Tolerances | Down to +/- 0.0125mm(0.0005 in.) |
| Threads and Tapped Holes | Voreal can accommodate any standard thread size. We can also machine custom threads; |
| Aluminum Alloys | Copper/ Brass/Titanium/Zinc Alloys | Stainless Steel/Steel Alloys | Plastic | Custom |
| Aluminum 6061 Aluminum 5052 Aluminum 2024 Aluminum 6063 Aluminum 7050 Aluminum 7075 Others | Copper 101 Copper C110 Copper 260 Copper 360 Titanium (Grade 2) Titanium (Grade 5) Zinc Alloy Others | Stainless Steel Stainless Steel 303 Stainless Steel 316/316L Stainless Steel 416 Alloy steel A2 Tool Steel O1 Tool Steel Others | ABS Acrylic Polycarbonate (PC) Delrin (Acetal) Garolite PEEK Polypropylene PTFE (Teflon) UHMW PE PVC Others | If you require the material that's not inlcuded in the list,pls contact us directly,Thank you! |
| Standard (As-Milled) | Electropolishing |
| Bead Blast | Silver Plating |
| Tumbled | Zinc Plating |
| Anodized (Type II Or Type III) | Brushed |
| Powder Coat | Gold Plating |